To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86) 2001-2009 Harley Davidson HD Touring Engine Specs & Torque Specifications. lbs. 70 foot pounds But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs. 128 HP 95 CID You can refer to the answers. The clamping force of the clutch while under full throttle has to be very very high the way the clutch is built. But I have a question about the torque vaules. I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. My wife has seemed to have misplaced my manual:|. 10-13 foot pounds Primary cover bolts: 14-21 ft lbs. See Figure 58. Rear Wheel Sprocket bolts Means it does not require any typical clutch adjustment. (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. find most of the information you want on one page. According to Clymer, SAE 2 grade bolts, as specified by the Society of Automotive Engineers, should be tightened as follows: A 1/4-inch bolt should be tightened to 6 foot-pounds. %PDF-1.5 Pistons and Cylinders Tighten them up good and snug, you don't need a torque wrench. Battery. Now you should slacken the larger lock nut by unfastening it with your fingers. Testing the Innovate Motorsport LM-1 portable air fuel meter You can refer to the answers below. Ignition 0000004274 00000 n TC 100HP While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. trailer <]>> startxref 0 %%EOF 29 0 obj<>stream WEB Links Likewise, in Harley Davidson motorbikes, special spark plugs send the electrical flow (or current) from the ignition to the combustion chamber. The other question I have issues over is what size of socket or wrench to use. 1979 - Late 1984 Torque Specs. Fastener Size - Torque ft. lbs. It does. Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. Plus they say blue for the clutch nut and red for the compansator. MPH at RPM Even why wont anyone love to have Harley on their preference list? 0000001472 00000 n 16-18 foot pounds There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. lb.) Drain your primary completely. Harley-Davidson Bronx Specs. Shovelhead The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. 46-50 A maximum output. 140 ft-lbs. Then turn the bolts of your derby cover with your hand and carefully tighten them down. 1 0 obj Table of Contents Discrepency in shop manual- in beginning of transmission chapter that lists all torque values, it shows 7-9 ft. lbs. lbs. 0000004308 00000 n 3/8" - 33 ft. lbs. You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. Harley-Davidson CVO Street Glide Specs. Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. Front Brake Caliper mounting screws Next, you can either do a half turn to a full turn, as mentioned in the book. Derby is 84-108 inch (7-9 ft.) lbs. Where might I find a service repair manual for a 2017 Harley Davidson Road King? Oil Pump manifold screws Henceforth, you must know the Harley Davidson engine torque specs and other parts. 2020. 0000009625 00000 n It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. 90-120 inch pounds This demonstrates a serious lack of understanding basic tool use and assessment ability. Required fields are marked *. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Save my name, email, and website in this browser for the next time I comment. Its time I addressed the issue of tools & torque specifications. If they find gas presence, your deal will clean the clutch system and will reassemble the clutch master cylinder again. lordharold Active Member. 2005 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: FLHRS/FLHRSI Road King Custom (2005) FLHTCUI Ultra Classic Electra Glide (2005), FLHTC/FLHTCI Electra Glide Classic (2005), FLHT/FLHTI Electra Glide Standard (2005), FLHTCUI Ultra Classic Electra Glide (2005), FLTRI Road Glide (2005), FLHRCI Road King Classic (2005), FLHR/FLHRI Road King (2005), 2005 H-D Touring Electrical Diagnostic Manual (800+ pages), 2005 FLT Police Models Service Manual Supplement and 2005 FLHTCSE 2 Model Service Manual Supplement. The 2010 Service Manual has two different values for the banjo bolts. Drain as much of the primary oil as possible before starting. Good questions! No two are exactly alike, and each one has its own story. in. This page was generated at 06:17 PM. Thats the point where you need to the adjustment. The clutch adjustment is an easy and quick task that you can even perform at your place all by yourself. (95.25 mm) People want quik and easy not right. My manual says 50-60 ft-lb on the clutch hub and 80-100 ft-lb for the compensating sprocket nut. remember to move the torque wrench quick and steady or you will over torque the fastener. Jul 25, 2013. Horsepower Gallery By nucseal in forum Harley Trike Conversions Replies: 3 Last . 1/4 inch bolts There you will find explanations on Harley Clutch Adjustment Torque specs too. Rocker Cover 30-45 foot pounds Santo_R 4 yr. ago. Compensating Sprocket nut Installation, Maintenance and Tuning Index, Testing the Innovate Motorsport LM-1 portable air fuel meter. Camshafts It just seems like 75 is pretty weak.. 06. 9-10 foot pound Then, follow its instructions for the motorcycles best servicing and upgrading results. 25-40 foot pounds. 15-20 foot pounds 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. So I'll ask them while there.. Well I stopped off at the Harley dealership today. 18-22 foot pounds Now, release the locknut and adjuster both nuts slightly. Spark Plug as instructed in your factory manual. Your email address will not be published. Hello all.. me again.. well im putting my clutch and compensator back together. I guess I should mention it is a 93 Fatboy. Nut Description Nut Size Tightening Torque Where Notes; Engine Sprocket Nut (Crankshaft) 1991-1997 Models: 1-1/8" Nut: 150-165ft-lbs : at Rotor Assy *HD Tech Tip 211 - September 16, 2005 Flywheel Sprocket Shaft Nut Torque Update The flywheel (engine) sprocket shaft nut torque for 2004 & later Sportsters and 2003 & later Buell XB models has been changed. In this version sold from year 2019 , the dry weight is 223.0 kg (491.6 pounds) and it is equipped with a V2, four-stroke motor. These are two questions which should not be asked. 100 in lbs for the clutch diaphragm bolts. They should be the same for 2001 Dyna. Harley-Davidson 1200 Custom Specs. How to Build a I also understand that a lot of people would like to work on their bikes, and thats great. Best Stage 1 Air Cleaner For Harley Davidson: Top 5 Picks! Clutch lever free play: 1/16". Feel free to preview a sample to get an idea of what it looks like. Laced Wheel 12 V, 28 Ah, 405 CCA sealed and maintenance-free. Rear Master Cylinder mounting nut Evolution Unlimited Carburetor Troubleshooting Stutter Box (95.25 mm)Stroke - 4.00 in. Step 2 55-65 foot pounds Harley Davidson always emphasizes using their recommended and specified tires. Yes, those torque values are correct and don't forget to use some red locktite. 883 to 1200 Upgrade Once you feel you have successfully reached the right adjustment, start tightening the jam nut to its original position. Front Brake Disc screws Apr 27, 2016. 30-40 foot pounds And because of that, when you are releasing the lever, it is not allowing the clutch plates for full engagement. Plus, its motorcycles are just as iconic as the company itself. New comments cannot be posted and votes cannot be cast. Transmission Side Cover bolts #8 - 14 in. My question is when there is a range , for instance transmission drain plug , 14-21 ft. Lbs , is it best to stay in the middle of that range or stay up towards the top of the range . 35-45 foot pounds All Twin Cam motors are 90-108 in.lbs. https://dl.dropboxusercontent.com/u/50599313/2003 Harley Dyna Service Manual.pdf, (You must log in or sign up to reply here. To fix the issue, take off the clutch lever. Performance Calculations The clutch hub nut, the large nut holding the inner and outer clutch hubs on, torques to 110-150 foot pounds. 83. BaggerDave. The engine lubrication system consists of a twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sump oil pump and 10 micron media, filtered between pump and engine with pressure 30-38 psi (207-262 kN/m2) at 2000 rpm and normal operating temperature of 230o F (110o C). 0000004384 00000 n Rammer Performance Air Cleaners General. This article aimed to let you know about how to adjust Harley clutch cable. It never ceases to amaze me on how many people seem to think that every nut and bolt on every model and year of bike are the same. The compensator sprocket 150-165 foot pounds. Therefore, tighten the jam nut properly and avoid over-doing. Find out how to access AutoZone's Torque Specifications Repair Guide for 300, 300C & Magnum 2006-2008, Charger 2006-2008. Clutch hub nut (left handed threads) 60-80 foot pounds. You really, really need the instructions on the diaphram spring adjustment. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Thus, the motorcycle gets its top speed for which it is known. General Torque Specifications. For a Dyna Low Rider the Outer Primary Cover is 108-120 inch (9-10 ft.) lbs. And depending on how much you rub off, it will let the clutch open up. Sportster EVO Exhaust Testing Shop Nowhttps://www.jpcycles.com/search/search?N=28012732&Ntt=clutch&Ntk=All&SessionMotorcycleDimensionValueId=?utm_source=youtube&utm_medium=description&utm. Could someone tell me which is correct? The measurement remains the same for all the Sportster XL from 2004 to 2006. 5/16 inch bolts There you will find explanations on Harley Clutch Adjustment Torque specs too. JavaScript is disabled. lbs. 90-120 inch pounds Sometimes you can even shift up into second and then down into the first. Install a TC 88/95 cam 2004 Harley Touring Service Repair Manual & Electrical Diagnostics Manual For: 2004 H-D FLT Police Model, 2004 H-D FLHTCSE, FLHRS/I Road King Custom (2004), FLHTCUI Ultra Classic Electra Glide (2004), FLHTC/I Electra Glide Classic (2004), FLHT/I Electra Glide Standard (2004), FLTRI Road Glide (2004), FLHRCI Road King Classic (2004), FLHR/I Road King (2004). Rear Brake Disc screws This thread is archived. Seriously? Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. Torque means the amount of rotation each screw and nuts require to tighten on its spot. The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. TC Performance Heads 100+HP, Pro Tuning on a Shade This is from the 17 Touring Service manual. Harley motorcycles are made using industry-leading components and parts. So, you are better to go through the user manual for each motorcycle and find the correct torque values. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. Also, you may contact the mechanics. TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. 5/16" - 19 ft. lbs. Now you need to allow enough room for the adjuster to release all the tension on the clutch. Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. Torque ft. lbs. Then, dealers will visit to inspect the clutch master cylinder whether there is any presence of gas in the fluid or not. Harley Davidson Softails require one quart of primary fluid. 0000008092 00000 n The two questions I am referring to are: what size socket do you use for (bolt, nut, part here), and what are the torque specifications for (bolt, nut, part here). Exhaust It will help you know the torque values precisely. Heritage softail deluxe FLSTNT. In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. The pictures below will help you understand why I dont give torque specifications when asked. 7-9 foot pounds Now you can see there are lots of bolts used to secure the derby cover in the place. Your email address will not be published. I have had best luck splitting the difference between the upper and lower values. Now release the clutch plates that caused the dragging. Install lockplate (6) over nut (5) such that <> I printed off the complete torque specs for the softail models . I don't think there is a difference in clutch adjustment procedures. Charging system. More frictions = more torque capacity thus unlocking the full power of your engine without the need to add stiffer pressure plate springs or a lock up device. Or did you lose the key to your Harley Davidson? Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. Not being able to utilize tools properly could lead to serious injury or death if nuts and bolts are not secured correctly with the proper tool size and torqued to specification.
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